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Multiple dished end orders in progress at Satya Fabricators workshop
Company Profile

Dished End Manufacturing

Satya Fabricators Pvt Ltd is a well-established manufacturer of Dished Ends, with high-capacity cold pressing ranging from 150 Tons to 1200 Tons and spinning of 25mm in Mild Steel and 20mm in Stainless Steel, with a maximum diameter of 4200mm.

The plant is managed professionally with qualified engineers on the shop floor. The Managing Director has an extensive track record in manufacturing chemical industrial plants and dished ends.

Centrally located in Hyderabad, our facility is well-connected by both road and rail transport for convenient logistics across India.

Technical Specifications

Press Capacities

Our range of hydraulic presses cover the full spectrum of dished end manufacturing requirements.

Press Capacity Max Thickness Span Diameter
150 Ton12mm3500mm
250 Ton20mm4000mm
400 Ton36mm4500mm
600 Ton50mm5300mm
800 Ton63mm5000mm
1000 Ton80mm5300mm
1200 Ton90mm3000mm

Spinning Machine

Blue Valley USA Model 10 Spinning Machine at Satya Fabricators

Blue Valley (USA) Model 10

Imported specialized spinning machine for dished end manufacturing with consistent quality output.

Maximum Diameter 4200mm
Max Thickness (MS) 25mm
Max Thickness (SS) 20mm
Knuckle Rollers 90KR, 150KR, 200KR, 250KR, 300KR, 350KR, 400KR
Infrastructure

Our Facilities

Comprehensive manufacturing infrastructure for every stage of dished end production.

♨

Heat Treatment Furnace

Oil-fired furnace — 4.2M (W) × 4.5M (L) × 2.0M (H)  |  Capacity: 15 Tons

Approved by Lloyd's, IBR, EIL, and BVI for stress relieving, normalizing & solution annealing

Material Handling

  • E.O.T. Crane 10 Metric Ton (SWL) — 1 unit
  • E.O.T. Crane 5 Metric Ton (SWL) — 4 units

Welding Equipment

  • ARC Welding Machines (400A) — 4 units
  • Welding Generator (400A) — 1 unit
  • Electronic Oven for heating electrodes

Cutting Equipment

  • Gas Cutting
  • Plug Cutting

Grinding Machines

  • Flexible Shaft Grinders 1.5 HP — 4 units
  • High Speed Angle Grinders 0.5 HP — 8 units
  • Bench Grinder 0.75 HP — 1 unit

Inspection Equipment

  • D-meter (Pulsecho Systems Type mPSS-2)
  • Magnetic Particle Testing Machine (1000 AMPS)
  • Dye Penetrant Test Equipment
Quality Assurance

Quality Control

A separate quality assurance wing with qualified engineers maintaining strict quality controls.

Non-Destructive Testing

  • Penetrant Test — For weld and knuckle surface defects detection
  • Ultrasonic Test — For material defects as per specified codes
  • 100% Radiography — On weld joints
  • Magnetic Particle Test — On weld and surface as specified

Chemical and mechanical testing is arranged locally from recognized test laboratories. We maintain calibration records.

Codes of Manufacture

ASME Sec VIII

Div I & II

BS 5500 & 1515

British Standards

IS 2825 & IS 4049

Indian Standards

IBR

Indian Boiler Regulations

Third-Party Validation

Inspection Agencies

Our products pass rigorous inspection by internationally recognized agencies.

1 Lloyd's Register Asia
2 Bureau Veritas India (BVI)
3 Indian Boiler Regulations (IBR)
5 Engineers India Ltd (EIL)
6 T U V
7 NTPC
8 T P L
9 Indian Register of Shipping

Need Custom Dished Ends?

Our qualified engineering team is ready to discuss your specifications. Get in touch today.

Request a Quote